6061 Aluminum Motor Housing CNC Milling
Your Leading 6061 Aluminum Motor Housing CNC Milling Supplier
S PIERSON MACHINERY SDN.BHD. is a professional manufacturer specializing in the CNC machining of high-precision small parts. We supply precision components made from metal and engineering plastics, widely used in motors, medical equipment, food machinery, textile machinery, and light industrial applications, serving long-term customers in Europe, America, and Southeast Asia.
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6061 Aluminum Motor Housing CNC MillingOur 6061 aluminum motor housing CNC milling services are designed to meet the precise needs of various applications in the automotive and industrial sectors.read more
Why Choose Us
Wide Range of Machinable Materials
Our capabilities include stainless steel, alloy steel, aluminum alloy, copper, and engineering plastics, allowing buyers to source multiple materials from one supplier.
Advanced Manufacturing Equipment
We operate over 40 sets of processing equipment, including four-axis machining centers, centering machines, and turning-milling composite machines to meet diverse order requirements.
Reliable Quality and Delivery
Our product qualification rate and on-time delivery rate reach 98%, helping buyers reduce supply risk and maintain stable production schedules.
International Market Coverage
Our business network in Southeast Asia, Europe, and the Americas enables us to efficiently serve customers across multiple regions.
Specifications of 6061 Aluminum Motor Housing CNC Milling
|
Material |
Aluminum 6061 / 6061-T6 |
|
Density |
2.70 g/cm³ |
|
Tensile Strength (6061-T6) |
~280–310 MPa |
|
Yield Strength |
~240–276 MPa |
|
Hardness (Brinell) |
~95 HB |
|
Machinability |
Excellent (Machining Rating ~90%) |
|
Cutting Speed (Milling) |
300–1200 m/min (approx.) |
|
RPM Range (Example) |
10,000–24,000 rpm (depends on tool) |
|
Feed Rate (Rough Milling) |
600–3500 mm/min |
|
Feed Rate (Finish Milling) |
1200–1800 mm/min |
|
Depth of Cut (Rough) |
0.5–3.0 mm |
|
Depth of Cut (Finish) |
0.1–0.5 mm |
|
Tooling Options |
Carbide end mills (2-4 flutes) |
|
Coolant |
Flood / Mist / High-pressure |
|
Surface Finish (Ra) |
0.8–3.2 μm |
|
Tolerance Capability |
±0.01–±0.05 mm |
|
Post-Processing |
Anodizing / Deburring / Polishing |
Customization Options
| Material Composition | Customizable |
| Size | Customizable |
| Tolerances | Customizable |
| Packaging | Customizable |
| MOQ | Customizable |
Corrosion Resistance
One of the standout features of 6061-T6 is its excellent corrosion resistance. This property is vital for components exposed to harsh weather conditions or corrosive environments, such as marine applications. The alloy forms a protective oxide layer that significantly slows down corrosion processes, ensuring that parts last longer and require less maintenance.
Machinability
6061-T6 aluminum is highly machinable, allowing for intricate designs and precise tolerances. CNC milling processes can achieve tight dimensional specifications, often reaching tolerances of ±0.01mm or better. This level of precision is crucial when manufacturing components that must fit together seamlessly in larger assemblies.
Versatility in Applications
6061-T6 aluminum is versatile, with applications ranging from automotive parts to structural components in buildings. Its ability to be welded without losing strength makes it a preferred choice for fabricating complex assemblies. Additionally, the alloy can be anodized for aesthetic appeal and enhanced surface protection.
Cost-Effectiveness
While the initial cost of CNC machining parts from 6061-T6 may be higher than lower-grade alloys, the long-term value often outweighs these initial expenditures. The durability and reduced maintenance needs associated with this alloy lead to overall cost savings in many applications. It's essential to weigh these factors when selecting materials for your projects.
6061 Aluminum Motor Housing CNC Milling: Operable Machine
Vertical Milling
With vertical milling, a 3-axis milling table is the work surface, which sits below the arm, to which a spindle is attached.
The spindle can be stationary if a turret vertical mill is used. In this case, the table moved along both X and Y axes.
Meanwhile, the table only moves along the X-axis if a bed vertical mill is used. The spindle travels along the length of the arm in the Y-axis direction.
Horizontal Milling
With horizontal milling, the spindle operates horizontally instead of vertically, and all other horizontal CNC milling machine components are similar to vertical milling.
Generally speaking, horizontal mills are best suited to heavier projects or longer projects. They are also suited to parts that require a large amount of material to be removed as the swarf falls away from the part and cutter.
Face Milling
The cutting tool's axis of rotation is perpendicular to the surface of the workpiece.
It employs face milling cutters, with teeth both on the periphery and the tool face, the latter of which is used for finishing applications.
Face milling is also used to create flat surfaces and control a finished piece. Face milling can produce higher-quality finishes than other milling processes and is compatible with vertical and horizontal milling machines.
Plain Milling
The cutting tool's axis of rotation is parallel to the surface of the workpiece. Plain milling cutters have teeth on the periphery that perform the cutting operation. Both narrow and wide cutters are used.
This allows for deeper cuts and for larger surface areas to be worked on. A coarse and fine-toothed cutter are both used. Slow cutting speeds and fast feed rates are used for the course cutter and vice versa for the fine-toothed cutter. This enables a more detailed final part.
Angular Milling
This is a milling operation where the cutting tools' axis of rotation is at an angle relative to the surface of the workpiece.
Therefore, single-angled milling cutters can produce more angular features, such as grooves, serrations, or chamfers.
Form Milling
Form milling is best used for milling operations where more irregular surfaces are involved. Contours, outlines, edges, or parts with curved, flat surfaces.
It employed milling cutters or fly cutters specialised for particular applications – for example, concave cutters or corner rounding cutters. Hemispherical or semi-circular designs or other similarly intricate designs with complex parts would benefit from the form milling technique.
Ordering Process
Define Requirements
Provide detailed specifications including part drawings, materials, tolerances, quantity, and delivery schedule.
Quotation & Proposal
Receive a clear, competitive quotation based on your requirements and optional suggestions for optimization.
Sign Contract
Confirm order terms, lead time, and quality standards through a formal contract to ensure both parties' commitments.
Sample Approval (Optional)
Evaluate prototype or sample parts to verify dimensions, materials, and surface finish before full production.
Production
CNC machining is carried out with strict quality control at every stage to ensure precision and consistency.
Quality Inspection
Final inspection of all parts using advanced measurement tools to ensure compliance with specifications.
Packaging & Logistics
Parts are securely packaged for shipment, and delivery schedules are coordinated according to agreed terms.
Delivery & After-Sales Support
Goods are delivered on time, and technical or service support is provided as needed to ensure smooth use.
6061 Aluminum Motor Housing CNC Milling: CNC Milling Process
Design
The part is designed with 3D CAD (Computer-Aided Design) software using relevant DFM (Design for Manufacturing) principles. You can check out our free CNC Design Guide for some expert tips on designing your next CNC milled part.
CAM
Once the CAD design is complete, it must be processed using CAM (Computer-Aided Manufacturing) software. CAM helps convert the 3D model into a set of instructions to tell the machine how to make it — i.e. which cutting tool to use when, the speeds and feeds, when to engage coolant, and when to probe specific features. Some may know these instructions as G-code for CNC machining, or have programmed CNC machine tooling and table positioning based off a coordinate system. Thankfully, this programming is mostly automated with CAM software.
Machining
The output from the CAM software is then loaded into the CNC machine, the workpieces (raw materials) are loaded into fixtures, and the CNC milling takes place. After the parts are finished, they're unloaded from the CNC milling machine for assembly, consumer delivery, or post-processing.
Packing of 6061 Aluminum Motor Housing CNC Milling
Packaging details:
Customized wooden case can protect products from bumps during transportation.
Shipping & Payment
|
Shipping |
By logistics; by automobile; by train; by shipping; by air. |
|
Payment |
L/C; T/T; Paypal; West Union; MoneyGram etc; |
FAQ
We're well-known as one of the leading 6061 aluminum motor housing CNC milling manufacturers and suppliers. If you're going to wholesale cheap 6061 aluminum motor housing CNC milling made in Malaysia, welcome to get free sample from our factory.
6061 aluminum motor housing cnc milling