Custom High Precision Module Gears and Shafts
Your Leading Square Custom High Precision Module Gears and Shafts Supplier
S PIERSON MACHINERY SDN.BHD. is a professional manufacturer specializing in the CNC machining of high-precision small parts. We supply precision components made from metal and engineering plastics, widely used in motors, medical equipment, food machinery, textile machinery, and light industrial applications, serving long-term customers in Europe, America, and Southeast Asia.
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Custom High Precision Module Gears and ShaftsOur custom high precision module gears and shafts are designed to meet the rigorous demands of various industrial applications. Engineered for exceptional accuracy and durability, these components...read more
Why Choose Us?
Wide Range of Machinable Materials
Our capabilities include stainless steel, alloy steel, aluminum alloy, copper, and engineering plastics, allowing buyers to source multiple materials from one supplier.
Advanced Manufacturing Equipment
We operate over 40 sets of processing equipment, including four-axis machining centers, centering machines, and turning-milling composite machines to meet diverse order requirements.
Reliable Quality and Delivery
Our product qualification rate and on-time delivery rate reach 98%, helping buyers reduce supply risk and maintain stable production schedules.
International Market Coverage
Our business network in Southeast Asia, Europe, and the Americas enables us to efficiently serve customers across multiple regions.
Specifications of Custom High Precision Module Gears and Shafts
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Material Options |
Carbon Steel, Alloy Steel, Stainless Steel, Brass, Bronze, Nylon |
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Module Range |
M0.5 – m6.0 |
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Gear Type |
Spur Gear, Helical Gear, Bevel Gear, Worm Gear |
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Number of Teeth |
10 – 200+ |
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Shaft Diameter |
Ø3 mm – Ø60 mm |
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Gear Outer Diameter |
Ø10 mm – Ø300 mm |
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Gear Width |
1 mm – 50 mm |
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Face Width Tolerance |
±0.02 mm |
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Module Tolerance |
±0.01 mm |
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Runout / Concentricity |
≤ 0.01 mm |
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Surface Roughness (Ra) |
0.4 – 1.6 μm |
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Hardness Treatment |
Carburizing, Quenching, Nitriding |
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Heat Treatment Hardness |
HRC 45 – 62 |
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Thread Options (on shafts) |
Metric / UNC / UNF |
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Shaft Tolerance Grade |
H6 / h7 |
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Surface Finish |
Black Oxide, Zinc Plating, Passivation |
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Inspection |
100% Dimensional & Gear Profile Testing |
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Drawing Standard |
Customer Drawing, ISO, AGMA |
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Production Type |
Prototype to Mass Production |
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OEM / ODM |
Fully Supported |
Customization Options
| Material | Multiple options available |
| Gear types | Spur gears, helical gears, bevel gears, worm gears |
| Hardness treatment | Multiple options available |
| Packaging | Customizable |
| MOQ | Customizable |
Optional Materials for Custom High Precision Module Gears and Shafts
Carbon Steel
Carbon steel is widely used for Custom High Precision Module Gears and Shafts because it offers high tensile strength and good wear resistance, with typical hardness after heat treatment reaching HRC 45–55, ensuring reliable performance in industrial gear trains.
Alloy Steel
Alloy steel provides enhanced toughness and fatigue strength for Custom High Precision Module Gears and Shafts, with controlled alloying elements delivering consistent mechanical properties that meet demanding load and cycle requirements.
Stainless Steel
Stainless steel is ideal for Custom High Precision Module Gears and Shafts in corrosive environments, combining excellent corrosion resistance with good strength (up to 700 MPa tensile) and long operational life in precision applications.
Brass
Brass materials offer low friction and good machinability for Custom High Precision Module Gears and Shafts, which helps reduce noise and wear, particularly in light-duty or low-speed mechanisms.
Bronze
Bronze is chosen for Custom High Precision Module Gears and Shafts where excellent sliding wear resistance is needed, supporting high contact loads and long service life in bearing and gear mesh conditions.
Nylon
Nylon provides lightweight, low-noise operation for Custom High Precision Module Gears and Shafts, with good impact resistance and self-lubricating properties that are especially suitable for low-load and high-speed applications.
Hardness Treatment of Custom High Precision Module Gears and Shafts：Carburizing, Quenching, Nitriding
Carburizing
Carburizing is a case hardening method that adds carbon to the surface of a steel part. Carburizing improves wear resistance and can create a deeper case than nitriding. Unlike nitriding, steel is typically carburized before heat treatment.
During carburizing, a carbon atmosphere is introduced into a furnace where steel is heated. Afterward, the metal must be quenched and tempered to create the desired hardness properties. It's possible to maintain a soft surface by masking certain areas of a part during carburizing.
Quenching
Hardening is followed by the quenching process. During this step, the heater material is cooled down quickly in a suitable quenching medium. Commonly used media are water, air, and oil. The quenching medium, the temperature, and the speed determine the target microstructure of the material, and its properties.
The maximum rate of cooling using mineral oil is 150-200 °C/s. The speed can be three times as high during the cooling using water.
Nitriding
Nitriding is a surface hardening heat treatment that diffuses nitrogen into a metal's surface, forming hard nitrides for increased hardness, wear resistance, fatigue strength, and corrosion resistance, without the distortion of traditional hardening; it's achieved at lower temperatures (around 500-580°C) through gas, plasma, or salt bath methods, making it ideal for precision parts like gears, dies, and automotive components.
Ordering Process
Define Requirements
Provide detailed specifications including part drawings, materials, tolerances, quantity, and delivery schedule.
Quotation & Proposal
Receive a clear, competitive quotation based on your requirements and optional suggestions for optimization.
Sign Contract
Confirm order terms, lead time, and quality standards through a formal contract to ensure both parties' commitments.
Sample Approval (Optional)
Evaluate prototype or sample parts to verify dimensions, materials, and surface finish before full production.
Production
CNC machining is carried out with strict quality control at every stage to ensure precision and consistency.
Quality Inspection
Final inspection of all parts using advanced measurement tools to ensure compliance with specifications.
Packaging & Logistics
Parts are securely packaged for shipment, and delivery schedules are coordinated according to agreed terms.
Delivery & After-Sales Support
Goods are delivered on time, and technical or service support is provided as needed to ensure smooth use.
Applications of Custom High Precision Module Gears and Shafts
Precision mechanical gears are mainly supplied to machine tools, textile machinery, printing machinery, rubber and plastic machinery, fluid pumps, etc. The important key equipment is gear grinding machines, and the accuracy often requires JIS 1 or 0 or even higher.
Vehicle gears are mainly supplied to automobiles, locomotives, agricultural machinery, and scooters; the main processing equipment is gear hobbing machines, gear scrapers, gear planers, which belong to the medium and large-scale production type, and the demand for automation is high, and the value and output value are relatively high application.
Reducer gears are mainly worm gear reducers and gear motor reducers, etc., which have a wide range of uses and are used in machinery and equipment in all walks of life. In addition to supplying part of the domestic market demand, most of them are mainly exported. In addition, the composition of cooperative factories, the management of component inventory and assembly are also major features of this industry.
Fine small gears refer to gears with a modulus of 1.0 or less. Most of these gears have only quenched and tempered materials and are less hardened. However, the drive gear shaft has fewer teeth and is particularly particular about noise, so precise the speed and quality requirements of the gear hobbing program are relatively high, and high-grade tungsten carbide gear hobbing cutters and high-speed gear hobbing machines are often used.
Large-scale gears refers to a gear factory that can produce gears with a diameter of more than one meter. In addition to gear hobbing or milling, after heat treatment hardened, further finishing processes are required to meet the requirements of accuracy and life. Such large gears are mostly used in machinery in petrochemical, mining and research, cement, shipbuilding, sugar, steel, and other factories.
Packing of Custom High Precision Module Gears and Shafts
Packaging details:
Customized wooden case can protect products from bumps during transportation.
Shipping & Payment
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Shipping |
By logistics; by automobile; by train; by shipping; by air. |
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Payment |
L/C; T/T; Paypal; West Union; MoneyGram etc; |
FAQ
We're well-known as one of the leading custom high precision module gears and shafts manufacturers and suppliers. If you're going to wholesale cheap custom high precision module gears and shafts made in Malaysia, welcome to get free sample from our factory.
custom high precision module gears and shafts